Washing Solutions for Every Aggregate Application
Every aggregate deposit is different. Some materials need little more than screening and rinsing. Others contain clay, silt or unwanted fines that make producing a clean, consistent specification a challenge.
Whether you’re developing a new sand and gravel operation, recovering usable aggregate from waste material or improving an existing wash plant, the right washing system starts with understanding what you’re feeding it and what you need to produce.
Foreman Equipment supplies washing, screening, classification and water management equipment from Terex Washing Systems. We help producers put together practical solutions based on their material, production requirements, available water and site conditions.
From individual machines to integrated washing systems, we’ll help you find the right equipment for your operation.
Aggregate Washing Applications
Sand & Gravel Washing
Produce clean, specification-grade aggregate and sand by removing clay, silt and unwanted fines.
Wash Recycling
Recover valuabe material from wash water and process waste streams, reducing landfill and maximizing resource recovery.
Expand or Upgrade an Existing Wash Plant
Increse capacity, improve recovery and enhance product quality with targeted upgrades and additional equipment.
Aggregate Washing Equipment
The right washing equipment depends on your feed material, the products you need to produce and the challenges you’re trying to overcome.
Foreman Equipment offers a range of Terex Washing Systems equipment, from integrated sand and gravel wash plants to mobile washing screens, scrubbing systems and sand classification equipment. Individual machines can be used to improve an existing operation or combined into a complete washing system.
Modular Wash Plants
Integrated washing, screening and sand recovery systems, including the AggreSand 165 and 206.
Mobile Washing Screens
Flexible wet screening equipment for washing and sizing aggregate across different applications.
Scrubbing Equipment
Heavy-duty scrubbing systems designed to break down clay-bound material and remove stubborn contamination.
Sand Classification & Recovery
Equipment for separating, recovering and dewatering sand to meet finished-product requirements.
Water Management & Recycling
Water is essential to aggregate washing, but managing it effectively is just as important as washing the material itself.
A properly designed water management system separates suspended solids from process water, allowing recovered water to return to the wash plant while collected sludge is handled separately.
Depending on the application, a system may include settling tanks, high-rate thickeners, flocculant dosing and filter presses. The goal is to reduce fresh water requirements, manage waste efficiently and keep the washing operation running consistently.
Water Clarification & Recycling
Remove suspended fines from wash water and return clarified water to the washing process. Reduce fresh water requirements while maintaining a consistent supply of process water.
Sludge Management & Dewatering
Concentrate and dewater the fine solids removed during washing. Thickeners and filter presses help reduce sludge volume, simplify handling and recover additional process water.
BA Dawson: Expanding an Existing Wash Plant
Replacing an entire wash plant isn’t always necessary. See how BA Dawson expanded its existing washing operation with additional equipment to meet changing production requirements.
Capital City Paving: Turning Hydrovac Waste into Resources
Hydrovac waste doesn’t have to end up in a disposal facility. Discover how Capital City Paving uses a specialized recovery system to separate excavation waste into usable sand and aggregate products.
Let’s Talk About Your Washing Application
Every washing operation starts with different material, production requirements and site conditions. Whether you’re planning a new wash plant, upgrading an existing system or looking to recover more usable material, Foreman Equipment can help you evaluate your options.
Tell us what you’re working with and what you need to produce. We’ll help you find the right washing solution.
Email us by filling out the form or calling 1-888-852-9021